Compute normal and standard time from observations, rating factor, and allowance.
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How it works
Stopwatch time study turns a handful of observed cycles into a defensible standard time. The observed average is adjusted by a rating factor, because the operator you happened to watch was working faster or slower than a trained average worker, and then padded with an allowance for the rest, fatigue, and unavoidable delays that no continuous observation captures.
Observed time = mean of the timed cycles Normal time = Observed time × Rating factor Standard time = Normal time × (1 + Allowance)
Rating factorobserver judgement of pace against a normal worker; 1.00 is normal, 1.10 is 10% faster than normalAllowanceadded fraction covering personal needs, fatigue, and unavoidable delay (PF&D)Normal timehow long the task takes at a normal pace, before any allowanceStandard timethe figure used for costing, capacity planning, and line balancing
- Observed average: (30 + 32 + 28 + 31 + 29) / 5 = 30.00 s
- Normal time: 30.00 × 1.10 = 33.00 s
- Standard time: 33.00 × 1.15 = 37.95 s
- Standard output: 3600 / 37.95 = 94.9 pieces per hour
- Two allowance conventions are in circulation and they do not agree. This uses the percentage-of-normal-time form, Standard = Normal × (1 + A). The percentage-of-total-work-time form, Standard = Normal / (1 - A), gives 38.82 seconds on the same inputs, a 2.3% difference that compounds across a full line balance. State which one your standards were built on.
- Rating is the weakest link in the whole method and the one that gets challenged in a grievance. Trained analysts using the same video routinely differ by 5 to 10 percentage points, which is why rating practice against benchmark films is part of the qualification and why a lone unrated study is hard to defend.
- Five cycles is enough to demonstrate the arithmetic and not enough to set a standard. The required sample follows from the observed variability and the confidence and precision you want; the standard formula is n = (40 × sqrt(n′·Σx² minus (Σx)²) / Σx)² for 95% confidence and ±5% precision, and high-variability tasks can demand fifty cycles or more.
- Strip outliers only when you can name the cause. A cycle interrupted by a dropped part or a supervisor question is not part of the task and comes out with a written note; a slow cycle with no explanation stays in, because it is telling you the method is not stable.
- Allowances of 10% to 15% cover ordinary bench work. Heavy lifting, heat, awkward posture, or high visual concentration justify more, and the ILO tables assign specific increments per condition rather than leaving it to judgement.
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